PRODUCTS
WINCH・KEEPER
The top shipping record and lineup variety in the industry
Roughly 40 years have passed since the development of the Mighty Puller, which is representative name of electric winches. Toyo Koken's winches have received the overwhelming support of a tremendous number of users. The "Baby Hoist",compact electrical rope hoist, has been used mainly in the residential construction industry. There is a widest lineup and most extensive shipping record in the industry.
Compact Winches
Easy to use and effective for improving safety to assemble and disassemble scaffolding at work sites and streamline work.
Large Winches
Strong, compact, and safe stationary winches.
Perform well even under harsh work conditions.
Keepers (fall preventive devices)
Support tools for workers who work in high places.
Prevents falling and supports those who work in high places.
Structure and features
NEW BABY HOIST
N SERIES
- 1. Top Hook
- It is one-point suspension type and can rotate in any direction.
- 2. Frame & Drum
- Being made of aluminum, they are light and heavy duty.
- 3. Reduction Gear
- As it employs a helical gear, it works efficiently and quietly.
A slip clutch is also built-in that activates when impact loading occurs due to an object being hooked during lifting operation to protect the machine.
- 4. Brake
- Combination of our unique mechanical load brake and dynamic brake enables loads to stop surely.
- 5. Reverse Winding Protector
- It detects wire rope loosening and reverse winding caused by irregular winding, and stops the machine automatically. Meanwhile, when wire rope is wound reversely, brakes are disabled.
- 6. Motor
- A powerful DC motor is installed.
- 7. Controller
- A mechanical interlock prevents the machine wrong working. The circuit preventing reverse operating doing damages to the machine is also installed.
- 8. Over-winding Protector
- It prevents wire rope from breaking and the machine from breaking down by over-winding.
- 9. Wire Rope
- Our unique long-life wire rope is wound onto a drum. And, its rotation torque is smaller that of ordinary ones when loads are increased, which prevents loads from easily rotating.
- 10. Bottom Hook
- A hook reduces wire rope rotation and prevents loads from easily rotating. Moreover, it is a self locking hook which is automatically locked when loads are placed on it. It surely prevents loads from falling off.
- 11. Push Button Switch
- Two types of switches are available: A pendant button switch with an emergency stop button and a wireless transmitter (specified low power).
The wireless transmission performance is greater than 100 m horizontally and greater than 50 m vertically, and reliability has been improved.
- Performance
- As the hoist supports slow and fast two-speed operation, it is easy to adjust positions.
It also barely shakes the load in operation as it starts and stops gently.
- Maintenance
- The hoist records operation duration, frequency, and causes of trouble as operation history, which can be used to analyze the causes of trouble.
You can check the operation history by using a special tool.
MIGHTY PULLER
- 1. Control Box
- Options such as various kinds of limit switches, speed control are available. In addition, the emergency stop function is installed into control boxes as standard. This emergency stop function made an improvement in safety.
- 2. Motor
- Enclosed flange type induction motor with strong initial torque.
- 3. Drum
- Made of iron plate that strong enough to against wire rope compression. We have an optional specification in case to use over 2 wire ropes.
- 4. Reduction Gear
- With high-efficient helical gear, low-noised closed type can be realized.
- 5. Brake
- It is dry type and alternating current(AC) magnetic brakes in single disc ・multiple disc. Excellent response and long life operation can be realized by using sintering alloy steel as frictional resistance. We can also provide oil-damper (silencer).
Installation example
KP series
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